The traditional method is cumbersome, when iteration involves more nodes or location-based evaluation is required (FE models are different between alt mean). The Goodman diagram is used to calculate the life of area of interest/node/location. The traditional HCF/LCF life evaluation is manual process of recording/probing the stress for each node in alternating stress FEA model & mean stress FEA model. ACT/Python, ANSYS Workbench and Automation, Python Extensions. Key Words: – High Cycle Fatigue (HCF), Low Cycle Fatigue (LCF), Fatigue Calculations. The tool plots the life contour on FE model in ANSYS mechanical. The tool also supports the displaying the results in Ansys mechanical. Once user choice is taken, the ACT extension performs solution combination and fatigue life calculations for entire FE model. Then, user choice for solution combination will be taken using additional tool developed in Microsoft visual studio VB application. The tool created ANSYS Workbench journal for mapping the results from harmonic analysis FE model to mean stress FE model i.e., tool supports the different mesh between mean and alternating stress FE models known as location-based evaluation. First, the tool extracts the mean stresses and alternating stresses. The ACT extension creates seven submenus under 'Life Calculator' menu. NET forms for user information and guidance. The tool is developed using ANSYS Workbench API, XML, Microsoft visual studio VB, and Python. The ACT extension 'HCF/LCF Fatigue Life Calculator' is developed for ANSYS Workbench. The tool also supports the solution combination operations for various load case result sets. The tool extracts the stress for all nodes from alternating stress and mean stress FEA models. The fatigue life calculator is automated process of calculating the HCF/LCF life. The tool carries out high cycle and low cycle fatigue life calculations based on Goodman failure theory. The above objectives were met by developing fatigue life calculator tool. Automating the manual process in CAE is of utmost importance for error-free calculation, productivity improvement, reliable, and reduced design cycle time. The process is time consuming for evaluating the entire model fatigue life. S., 2Mallikarjuna Hosamath and 3Rajendra GaiġTechnical Architect, HCL Technologies, Jigani, Bangalore 2Group Project Manager, HCL Technologies, Jigani, Bangalore 3Technical Leader, HCL Technologies, Jigani, BangaloreĪbstract:- The traditional HCF/LCF life evaluation is manual process of recording/probing the alternating stress and mean stress for each node in FEA model, followed by using Goodman diagram to calculate the life. Fatigue Life Calculator for Ansys Workbench using ACT/PYTHON

Calculate fatigue strength